WELDING PROCEDURE SPECIFICATION (WPS)
Clause 1.3.2 + 7.11 — Prequalified — AASHTO/AWS D1.5M/D1.5:2020
WPS Number
WIQ-D15-SMAW-7018-36-5G-001
Title
D1.5 SMAW E7018 — CJP V-Groove 60° — A709 Gr 36/50 — 5G Pipe Fixed
JOINT DESIGN
Code Reference
D1.5 Figure 4.4 (pipe)
DESIGNATION: B-U2-GF (pipe 5G)
| DIMENSION | AS DETAILED | AS FIT-UP TOLERANCE | NOTES |
|---|
| Groove Angle (α) | 60° | +10°, −5° | — |
| Root Opening (R) | 1/8 to 3/16 in | +1/16 in, −0 | Tack inside or use bridge tacks |
| Root Face (f) | 1/16 to 1/8 in | +1/16 in, −0 | — |
| Pipe Diameter | ≥ 4 in OD | — | D1.1 Clause 5 — prequalified ≥4 in |
BASE METAL
Specifications
A709 Gr 36 (M 270 Gr 250), A709 Gr 50 (M 270 Gr 345), A709 Gr 50S (M 270 Gr 345S)
Thickness Range
Schedule 40+ (wall ≥ 3/16 in)
POSITION
Vertical Progression
uphill
PREHEAT & INTERPASS TEMPERATURE
Minimum Preheat
50°F (≤3/4 in) / 70°F (>3/4–1-1/2 in) / 150°F (>1-1/2–2-1/2 in) / 225°F (>2-1/2 in)
Code Reference
D1.5 Table 6.3
APPROVED FILLER METAL SIZES
Welder may use any size listed below. Each size has its own amperage/voltage range and position limit per Table 5.1.
| Size | Class | Amps | Volts | Position Limit | Notes |
|---|
| 3/32 in | E7018 | 70-110 | 19-22 | All | 3/32 or 1/8 for pipe |
| 1/8 in | E7018 | 110-160 | 20-24 | All | 3/32 or 1/8 for pipe |
WELDING PARAMETERS
| Pass | Process | Filler / Class | Size | Current | Amps | Volts | Speed | Technique |
|---|
| Root | SMAW | E7018 | 3/32 in | DCEP | 70-110 | 19-22 | 3-7 in/min | either / uphill |
| Root | SMAW | E7018 | 1/8 in | DCEP | 110-160 | 20-24 | 4-8 in/min | either / uphill |
| Hot Pass | SMAW | E7018 | 3/32 in | DCEP | 70-110 | 19-22 | 3-7 in/min | either / uphill |
| Hot Pass | SMAW | E7018 | 1/8 in | DCEP | 110-160 | 20-24 | 4-8 in/min | either / uphill |
| Fill | SMAW | E7018 | 3/32 in | DCEP | 70-110 | 19-22 | 3-7 in/min | either / uphill |
| Fill | SMAW | E7018 | 1/8 in | DCEP | 110-160 | 20-24 | 4-8 in/min | either / uphill |
| Cap | SMAW | E7018 | 3/32 in | DCEP | 70-110 | 19-22 | 3-7 in/min | either / uphill |
| Cap | SMAW | E7018 | 1/8 in | DCEP | 110-160 | 20-24 | 4-8 in/min | either / uphill |
PREQUALIFIED VARIABLE TOLERANCES (TABLE 5.2)
| VARIABLE | TOLERANCE | NOTES |
|---|
| Amperage (Current) | ± 10% | From values specified on WPS |
| Voltage | ± 15% | From values specified on WPS |
| Travel Speed | ± 25% | From values specified on WPS |
TABLE 5.1 ADDITIONAL LIMITS
•SMAW max electrode: 1/4 in (groove F/H), 5/16 in (fillet F/H), 5/32 in (V/OH)
•Pass width at surface ≥ pass depth (width/depth rule)
•Vertical progression: uphill (except undercut repair with ≥70°F preheat)
TECHNIQUE
Cleaning
Grind root pass. Wire brush/grind all passes.
FIELD TIPS — WeldIQ
▸Keep electrodes in a hot rod oven (250-300°F) until use. Low-hydrogen rods exposed >4 hours must be re-baked per manufacturer spec.
▸E7018: drag technique (slight push angle). Keep a tight arc — long arc = porosity and lost low-hydrogen protection.
▸Open root: fit-up is EVERYTHING. Consistent root opening = consistent penetration. Check gap at least every 12 inches.
▸Use bridge tacks or tack from inside when possible. Tacks in the groove must be ground to feather edge before root pass.
▸Pipe: weld 12→6 clock on one side, then 12→6 on the other. Tie-ins at 6 and 12 o'clock need extra attention.
▸Internal purge may be required for certain specs (stainless, alloy). Check project requirements.
▸Verify preheat with a temperature-indicating crayon (Tempilstik) or contact pyrometer. Check 3 inches from the weld on both sides.
CODE CITATIONS
D1.5:2020 Clause 1.3.2 · D1.5:2020 Clause 7.11 · D1.5:2020 Table 6.1 · D1.5:2020 Table 6.3
Generated by WeldIQ™ · AASHTO/AWS D1.5M/D1.5:2020 · Prequalified per Clause 1.3.2 + 7.11 — Prequalified